Custom Cotton Bale Wrap Film Manufacturer
High-Performance Protective Solutions for Global Agriculture
What is ECOPACK Cotton Wrap Film?
ECOPACK Cotton Bale Wrap is an advanced, high-precision packaging solution designed specifically for John Deere on-board module cotton pickers (CP690, CP770, CP7760). By replacing traditional basket harvesting, boll buggies, and module builders, our system enables one machine and one operator to execute the entire harvesting process with zero-downtime efficiency.
One key feature of our wrap film is its unique development to address the issue of potential plastic fragments and fiber contamination. This specially engineered wrap not only ensures continuous wrapping but also safeguards the integrity of the cotton modules even in extreme weather conditions. Additionally, it significantly reduces waste, contributing to a more sustainable and environmentally friendly harvest.
All-in-One Harvesting Solution : Our Wrap Features
Field Guard & Quality Preservation
It seals freshly harvested cotton immediately, blocking rain, mud, and dust. By maintaining a perfect moisture level (below 12%), it prevents mold and yellowing during 6+ months of outdoor storage.
Logistics Stability & Anti-Burst
It securely bundles and stabilizes heavy circular cotton modules (up to 2.5 tons) on transport trucks or shipping containers, eliminating bale burst during long-distance transit.
Textile Purity & Zero Contamination
Unlike cheap alternative wraps, it is made of 100% virgin polymers with no sticky glue, ensuring zero plastic fragment contamination and zero adhesive residue when unwrapped at textile mills.
Product Center
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Product Features
For Great Producers
Arctic & Scorching Protection
Over-the-Edge Coverage
Tapered Wind-Proof Tail
For Great Ginners & Spinning Mills
100% Residue-Free Peeling
Anti-Fragmentation Design
Gin-Friendly Efficiency
Technical Advantages
We always focus on customers, pay attention to their needs, provide high-quality products and excellent services to meet their expectations.
Five-Layer Co-Extrusion
We utilize advanced five-layer co-extrusion blow technology backed by Dow & Exxon Mobil resins. Each layer serves a specific purpose (outer UV block, middle high-tensile metallocene core, inner moisture barrier) to protect cotton quality flawlessly.
3x Puncture Proof
Tested to withstand a drop-test impact damage quality of 1232g (over 3x higher than competitor's 416g). This extreme puncture resistance prevents sharp, rigid field cotton stalks from piercing the wrap, eliminating field bale burst.
High Elongation & Tension
Delivers a longitudinal elongation at break of 531% and horizontal strength of 27.7MPa. It easily handles the intense wrapping tension of John Deere pickers, ensuring the round module stays compact during transport.
Anti-Static & Anti-UV Guard
Incorporates advanced anti-static agents to prevent dust absorption and fiber clumping in dry fields, combined with premium UV blockers offering 2 years of reliable outdoor weathering.
ECOPACK Cotton Bale Wrap Technical Specifications
Fully compliant with ASABE S615.2 performance standards.
| Item | Specification |
| Film Width | 106 inches / 2.7 meters (Matches John Deere standard bale width) |
| Film Thickness | 75 microns (Optimized for automatic high-speed tensioning) |
| Roll Diameter | 10 inches / 25 centimeters (Perfect fit for on-board film holders) |
| Plastic Core Width | 109 inches / 2.78 meters |
| Roll Weight | 220 lbs / 100 kilograms |
| Wraps Per Roll | 24 wraps (Matches standard daily picker output) |
| Single Wrap Length | 69 feet / 21 meters (9m basement film + 12m non-adhesive film) |
| Operating Temperature | -59°F to 104°F / -50°C to 40°C (Global climate adaptability) |
| Warranty Period | 2-year outdoor weathering warranty |
| Pallet Configuration | 9 or 12 rolls per pallet |
| 40HQ Container Load Option 1 | 9 rolls/pallet * 24 pallets = 216 rolls |
| 40HQ Container Load Option 2 | Combo (9 + 12 rolls/pallet) * 12 pallets = 252 rolls |
| Item | Specification |
| Main Raw Materials | 100% Virgin High-Quality Polyethylene (Dow & Exxon Mobil) |
| Film Structure | 5-Layer co-extruded blow-molding technology |
| Tensile Strength (Portrait) | 26.2 MPa |
| Tensile Strength (Horizontal) | 27.7 MPa |
| Elongation at Break (Portrait) | 531 % (Tear-free under CP770 high tension) |
| Elongation at Break (Horizontal) | 611 % |
| Right-Angle Tear Strength (Portrait) | 110 kN/m |
| Right-Angle Tear Strength (Horizontal) | 118 kN/m |
| Impact Damage Quality | 1232 grams (3x higher than industry standard 416g) |
| Static Friction Coefficient | 0.479 (Ensures firm adhesion, zero loosening) |
| Kinetic Friction Coefficient | 0.319 |
ECOPACK Cotton Preservation Film Series
Select the perfect film thickness, color, and tracking option tailored to your harvest.
Yellow & Green Dual-Color Cotton Film
Visual Identification: Yellow outer layer and Green inner layer for instant cotton variety sorting at a glance.
Deere High-Speed Output: Calibrated to match Deere’s CP770 wrapping speed (24 bales/hour) without any miswrap downtime.
Bale Specs: 106"/2.7m width, 75micro thickness, 24 wraps per roll.
Sustainable Forest Green Eco-Film
30% Recycled PE Blend: Made with 30% recycled post-industrial plastic with zero loss in tensile strength (26.2MPa).
Premium Green Grading: Meets SCI and OEKO-TEX® standards, qualifying your fiber for eco-friendly premium pricing.
Mold & Pest Guard: Includes a specialized moisture-absorbing additive keeping bale moisture below 10% in humid regions.
Standard 100% Virgin High-Strength Film
100% Pure Virgin Material: Crafted from premium high-density PE (supported by Dow & Exxon Mobil) with zero chemical leaching.
Ocean Freight Tough: Tested to withstand 50+ hours of continuous road vibration and harsh maritime humidity.
Residue-Free Splice: Seamless basement film structure ensures full wrap and leaves zero sticky residue after peeling.
Applications for Cotton Bale Wrap Film
Field Protection — Wrapped at the Source
The wrap seals freshly harvested cotton inside the module the moment it is formed. Rain, mud, and field dust stay out. Moisture stays locked below 12%, preventing mold and yellowing even when modules sit in the field for weeks before transport. The tail-end design grips tight under wind, so the film stays put until pickup.
Transport Stability — Secure on the Road
A loaded cotton module can weigh 2.5 tons. On a flatbed at highway speed, a poorly wrapped bale can shift, loosen, or burst. ECOPACK film holds under the tension — high elongation and puncture resistance keep the module compact and intact from field to gin, even on rough rural roads and long hauls.
Outdoor Storage — Months in the Open
Modules stacked at the gin yard or field edge face sun, rain, and temperature swings for months. UV blockers in the film prevent degradation from prolonged exposure. The anti-static surface keeps dust from clinging. Operating range of -59°F to 104°F means the wrap does not turn brittle in winter or soften under summer heat — reliable protection until the module is called in.
Millimeter-Level Machinery Compatibility: Seamless On-Board Integration
Millimeter-level precision engineering fully compatible with all mainstream global cotton pickers.
American John Deere CP Series: CP7760, CP690, CP770 (Fits John Deere’s on-board wrapping systems perfectly)
China Railway Construction Heavy Industry
Bo Shiran
Ward
Swan
Years of Innovation
Factory Area
Annual Output
Our Advantages
A Leading Manufacturer of Industrial Packaging Materials in China
Established in 2000, ECOPACK is a premier industrial packaging materials manufacturer in China, specializing in the research, development, and high-volume fabrication of heavy-duty protective films. Spanning a state-of-the-art manufacturing property of over 180,000 ㎡, our China factory is equipped with advanced co-extrusion facilities imported from Europe.
With over 24 years of industry expertise and a stable annual production capacity of 45,000 tons, we provide global distributors and agricultural enterprises with a reliable bulk supply of high-strength cotton bale wrap film, heavy-duty shrink wrap, and pallet stretch hoods. Our custom-fit, high-performance packaging solutions are engineered to ensure safe long-distance transit, extreme climate protection, and zero-damage storage worldwide.
Our Professional Services Built Around Your Harvest
Customized Services
We provide tailored film sizes, roll widths (1.5m to 3m), thicknesses (50 to 100 microns), and performance enhancements. We design the customized packaging specs to match your specific regional climate.
OEM Film Solutions
Your label, our manufacturing expertise. We support full custom brand logo printing and customized pallet packaging to help large agricultural distributors strengthen their local brand authority.
Professional Technical Support
We provide expert material selection and specification optimization. Our agricultural packaging engineers offer technical guidance to ensure seamless machine matching and troubleshooting.
24h After-Sales Protection
We provide a strict 2-year product warranty and a guaranteed 24-hour response for any quality concerns. ECOPACK offers lifecycle support and dedicated account management for our long-term partners.
On Time, Every Time: How We Deliver
On Time, Every Time: How We Deliver Ahead of Harvest Seasons
We closely follow global cotton growing seasons across regions to forecast demand and ensure adequate container capacity is ready ahead of your local harvest window.
Production Planning
Once we receive your deposit, our technical department schedules the automated extrusion within 7 days.
Mass Manufacturing (Output: 120+ Tons/Day)
With an annual capacity of 45,000 tons, our workshop fabricates over 120 metric tons of high-strength film per day, ensuring rapid contract completion for massive orders.
Heavy-Duty Packaging (Palletizing)
Global Shipping & Delivery Coordination
Maximize Your Harvest Protection with Factory-Direct Cotton Wrap Solutions
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Certificates
We always focus on customers, pay attention to their needs, provide high-quality products and excellent services to meet their expectations.
FAQ
Q1: Will using cotton bale wrap reduce my net income?
A: No, it saves you 30% to 50% in total costs. ECOPACK’s direct factory pricing eliminates middleman markups, while our 3x stronger puncture resistance reduces field bale bursts by 99%, maximizing your net profits.
Q2: Does the film leave sticky residue on cotton fibers?
Q3: Is the film easy to use on John Deere pickers?
Q4: How long can the film protect cotton bales in humid climates?
Q5: Can I get a free sample for picker testing?
Q6: Do you support OEM private labeling and custom sizes?
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Prep for Harvest with Custom Cotton Packaging Solutions
Mob：+86-138-6216-6893 +86-189-1313-5729
E-mail：gf@szecopack.com